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By PeterD60 in WorkshopMetalworking

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Woodworking Planshow to Woodworking Plans for 30

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Introduction: Convert Your Pickup Truck to a Flatbed

Woodworking Planshow to Woodworking Plans for By PeterD60heypete.how
Woodworking Planshow to Woodworking Plans for More for 1 last update 2020/06/05 by the author: More by the author:
About: I got started making things as a child in my grandparents basement. I had the opportunity to take things apart and learn more about how things work. I love when engineering and art can come together and make... More About PeterD60 »

Woodworking Planshow to Woodworking Plans for My Dodge1500 had a rusted bed so I decided it was time to replace it. In searching for a replacement I found it would be cheaper and easier to convert my truck to a simple flat bed. I added temporary lights so that I could continue to drive the truck during the conversion.

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Step 1: Tools and Materials

The flat bed I built is 6'' 4"" drill bit
- welder
- reciprocating saw with metal blades or cutting torch
- metal clamps (I used all the clamps I own)
- tape measure
- soap marker
- circular saw
- grinder with wire wheel (or wire brush)
*optional cutting torch - I used this to expedite removing the old rusted bed

PROTECTIVE EQUIPMENT
-Welding Gloves
-Welding Hood
-Cotton Clothing or Welding apron or jacket **(Do Not Wear Synthetic Clothing as it will melt)**
-Leather work boots

MATERIALS LIST
6 - treated 2x10x6
1 - treated 2x12x6
24 - carriage bolts 5/16""
24'' - 2"" angle iron
* optional 6'' (2"" rectangular tube)
6 - 10"" 1/8"" (2"" angle)

After you have all of the metal cut use a wire wheel or brush to clean off the mill scale at the weld locations. I also used wood clamps and some wood blocks to hold the materials in place for welding.

Step 4: Layout and Welding

The layout for this truck bed is simple the 4 rectangular tubes are tack welded at the corners. Then the angle iron is clamped in place using a scrap piece of wood 2x4 and some miscellaneous clamps then tack welded. Once all the angles are in place horizontally I used wood blocks to level the new bed in place over the frame. I used the wire wheel and grinder to clean the rusty truck frame at the weld location. The 6 pieces of 10"" angle are welded to the frame of the new flat bed and to the frame of the truck. If you plan to do this on your truck make sure you check the distance between the rubber stop that keeps your rear axle from hitting the frame. You want the clearance from the bottom of the new flat bed to be greater than the distance between the stop and the axle. 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Thanks for the comment!

0
mtosmond

3 years for 1 last update 2020/06/05 ago 3 years ago

Awesome job. I''s so much more versatile. You mentioned in an earlier comment that you were considering options for load securing (tie-down points, stake slots, etc.). You could go all-out and weld on some heavy duty ratchet-strap hardware like you find on commercial flat decks. I'm sure an industrial the 1 last update 2020/06/05 supply store would have that sort of thing. Awesome job. I''s so much more versatile. You mentioned in an earlier comment that you were considering options for load securing (tie-down points, stake slots, etc.). You could go all-out and weld on some heavy duty ratchet-strap hardware like you find on commercial flat decks. I'm sure an industrial supply store would have that sort of thing.

0
PeterD60

Reply 3 years ago

I really like that idea thanks for the comment.

0
BernitaH

3 years ago

Nice job