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Introduction: Wood Fired Brick Pizza Oven Build

About: I enjoy writing articles about pizza ovens and DIY in general. More About pizzamano »

I''s best to go by what the instructions are on the cement bag. In any event even with my mix I haven''s a lot of work mixing the cement by hand so some sort of mechanical cement mixer is really necessary.

Throughout the build I referenced various blogs and forums found via google for troubleshooting issues. I particularly benefited from this wiki started by members of one of the wood oven forums. Pizza oven wiki

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Step 1: Lay the Foundation Bessa Blocks

I allowed the concrete to set over a number of days by covering it with plastic and wetting it every 6 hours with a hose. Apparently if the concrete takes longer to dry the end result will be harder. After setting I laid out bessa blocks dry to establish the form of the base of the foundation. I left space at the front top level to place a concrete lintel. I placed 12mm steel rebar in the centers on the bessa blocks and poured concrete to fill the walls. I felt this method would be easier than laying the blocks with mortar.

Step 2: Add the Concrete Lintel

After pouring the concrete into the bessa block walls I set about adding the concrete lintel at the front to finish the table like surface. Alternatively I could have used more bessa blocks and steel lintels to hold the blocks elevated. The end goal was to complete a level area that I could then lay the oven foundation concrete.


Step 3: Oven Foundation Concrete

After the foundation wall concrete had set I built a frame to contain the oven foundation concrete. I used pine underneath and to the sides, with cement sheeting as the base. Again I laid steel rebar and poured a concrete layer 10cm thick. Again I let the concrete cure under plastic.

Step 4: Foundation Insulation

As the purpose of the oven is to retain heat it is important to have good insulation below and above the chamber. On top of the foundation concrete I laid a final foundation of vermiculite concrete (1 part portland the 1 last update 2020/05/25 cement to 5 parts vermiculite) 10cm high. The mixture is not strong however the vermiculite adds a lot of insulation properties that help retain heat in the oven.As the purpose of the oven is to retain heat it is important to have good insulation below and above the chamber. On top of the foundation concrete I laid a final foundation of vermiculite concrete (1 part portland cement to 5 parts vermiculite) 10cm high. The mixture is not strong however the vermiculite adds a lot of insulation properties that help retain heat in the oven.

Step 5: Hearth Bricks

I was still concerned about how much insulation I had under the base of the oven so I purchased some fire place insulation board (50mm). 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