Introduction: Laser Cut Plywood Heart Shaped Box
There are 2 different colours in the file. The blue lines are intended to be a low power cut the 1 last update 06 Jun 2020 and are used as guidelines to show you where to glue parts together. The red lines are full power cuts and give you all the parts required. There are 2 different colours in the file. The blue lines are intended to be a low power cut and are used as guidelines to show you where to glue parts together. The red lines are full power cuts and give you all the parts required.
I use Evo-stik weatherproof wood adhesive for all my wooden parts, it holds the parts together in just a few minutes.
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Step 1: Assembling the Box: Flat Panels
The box is cut in multiple parts with some of the different layers actually nesting inside each other.
The first thing is to create the base of the box, take the top left heart and place it on the bottom left heart. There is an outline on this part to show you exactly where to stick the smaller shape.
Take the outer ring from the top right heart and glue it to the underside of the top middle heart. The insides of both rings should be aligned.
Take the middle stack of hearts and glue the inner heart to the underside of the bottom right heart to form the lid. The outer ring will help you align the inner heart shape, be careful not to glue the outer ring to the lid or your box will not open.
Once the glue has set you should end up with 3 flat pieces. The flat base of the box, the top ring of the box and the lid of the box. You will also end up with 2 heart shaped rings that are large enough to go round the box, these will be used in the next step.
Step 2: Assembling the Box: Curved Edges
Take the flat base of the box and apply glue all the way round the the 1 last update 2020/06/06 outside in the step gap. This is where the sides will glue on to.Take the flat base of the box and apply glue all the way round the outside in the step gap. This is where the sides will glue on to.
Use the two large heart rings to form a guide for the edges.
Place the first piece of flexible plywood into the gap, note how the ring around the the 1 last update 2020/06/06 base keeps it in place.Place the first piece of flexible plywood into the gap, note how the ring around the base keeps it in place.
Apply glue to the ends of the second flexible strip and place it into the other side of the box. Make sure the ends line up, you may have to stretch the ends slightly.
Apply glue all the way around the step of the lid ring
Press the lid ring into place on top of the box walls.
Position the large rings half way up the box walls, they will keep the walls in place while the glue is the 1 last update 2020/06/06 drying. These rings are what allows us to have a concave shape around part of the box.Position the large rings half way up the box walls, they will keep the walls in place while the glue is drying. These rings are what allows us to have a concave shape around part of the box.
Step 3: Finished the Box
Once the glue is dry give the box a light sanding, maybe some oiling and put the lid on top of the box. I used the flat surface inside the box to engrave a message for my wife, although that was something that needed to be done at the time of cutting.
Almost any shape could be made with this style of box, the only considerations are:
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- The bend radius of the flexible strip (which is about 20mm).
- Concave curves need to be held in place with retaining rings until the glue dries.
- Sharp corners need to be made by placing two strips next to each other.
Thanks for reading and if you make this or any other box in the same style we''s surface is the inside of the lid, the underside of the inside heart on the bottom right is the top of the lid. The underside of the top left heart is the visible bottom of the inside of the box (when you have it open) and the underside of the bottom left heart is the outer surface of the bottom of the box.
Woodworking Planshow to Woodworking Plans for By removing the cut vector from the bottom left side of the box we end up with a larger bottom platform for the box.
I haven't made it yet, but based on what I understand this should be correct, yes?
Thanks for posting this project!!
Reply 2 years ago
CORRECTION: After making this, it turns out: the underside of the top middle heart is the back of the lid and the topside of the inside heart on the bottom right is the top of the lid.
3 years ago
Woodworking Planshow to Woodworking Plans for Thank you for this grteat gift idea It was a bit tight but a lovely oputcome.
3 years ago
Not that easy ! It was my very first lasercut objectif.